M3 Aluminum Alloy CNC Hardware Parts Square Positioning Block Precision Machining

M3 aluminum alloy precision CNC machined square positioning block

I. Core Considerations for Machining Before processing

1,Select suitable grades: 6061/6063 (general-purpose), 7075-T6 (high-strength), 5052 (precision micro);
2,Remove stress from the raw material (natural / artificial aging, annealing) to prevent deformation during processing;
3,Uniformly leave machining allowance, use soft pads for symmetrical clamping to prevent clamping damage / deformation.

II.During processing

1,Select hard alloy / diamond-coated tools, increase the rake angle to prevent tool adhesion;
2,Match cutting parameters: high speed and high feed for 6 series / 5 series aluminum, low speed and low feed for 7 series aluminum, reduce feed for edge processing to prevent chipping;
3,Use high-pressure coolant / cold air cooling, timely chip removal to avoid thermal deformation / surface scratches;
4,Follow the principle of "coarse first, then fine, surface first, then edge", use climb milling for finish machining, and leave 0.1-0.3mm finish allowance;
5,Real-time inspection: use calipers / dial indicators for rough machining, and use micrometers / CMM for finish machining to control flatness and perpendicularity.

III.After processing

1,Manual / ultrasonic deburring to ensure assembly fit;
2,Common surface treatments for aluminum alloys: choose as needed to enhance performance and fit
     Anodizing (natural / colored / black): general protection, improve corrosion resistance, suitable for 3C, general machinery, and building accessories;
    Hard anodizing: thickened oxide film, high wear resistance, scratch resistance, suitable for fixtures, moving parts, and industrial equipment parts;
    Electrophoretic coating: good insulation, smooth surface, suitable for electrical equipment and smart home brackets;
    Spray painting / powder coating: rich colors, impact resistance, suitable for building materials and appearance parts;
    Passivation / sealing: seal the pores of the oxide film, improve sealing and corrosion resistance, suitable for hydraulic / pneumatic system parts;
    Brushing / polishing: improve surface smoothness and aesthetics, suitable for 3C shells and decorative parts;
    Chemical nickel plating / chromium plating: enhance hardness and wear resistance, suitable for high-precision mechanical transmission parts;
3,Wrap with bubble wrap, store in a dry environment to prevent scratches / oxidation.

 Global Manufacturing Applications and Characteristics

Core Applications

Covering five major fields: precision electronics 3C (micro high-precision parts), general machinery (medium and large structural parts), transportation (lightweight structural parts), building and new energy (standardized connection parts), and medical devices (medical-grade precision parts). The high-end market (aviation / semiconductors) is dominated by leading enterprises in Europe, the United States, Japan, and China, while China is the core supplier in the mid-to-low-end market.

Core Characteristics

Material + structural advantages: lightweight (1/3 of steel), medium to high strength, easy to process, corrosion-resistant, 100% recyclable, lighter than cast iron and stronger than plastic in rigidity;
Manufacturing adaptability: high standardization, multi-directional assembly fit, in line with the global lightweight trend, controllable costs, and significant advantages in batch production;
Market characteristics: high-end focuses on precision / performance, mid-to-low-end focuses on cost / capacity; significant regional demand differences (high-end in Europe and the United States, mid-to-high-end in Asia, mid-to-low-end in South America and Africa), green and recyclable are core trends.

We can comply with the following requirements.

We have introduced advanced equipment and technology from Japan and Germany (CNC 5-axis and 6-axis machines) to better serve our customers' needs.

Our maximum processing outer diameter is 60, and the minimum control tolerance is 0.001. We have Japanese CNC Tsugami, CNC Citizen, multi-station cold extrusion forming machines, 500T press machines, casting equipment, and various process equipment, which can effectively provide customers with the best technical solutions.

Our company has a total of 300 employees, including 20 technicians, 10 engineers, and 15 quality control personnel. We have over 300 pieces of equipment.

Our company implements 8S management and has passed ISO9001 and TS16949 automotive certifications.

Our customers include Siemens, bo-sch, Foxconn, Panasonic Motors, Husqvarna, Shimano, NVIDIA, DJI Drones, Siegenia, and Cater-pillar.