Precision machined copper slotted double-ear connection piece for intelligent hardware accessories ​

Connector (Electrical Connector / Signal Connector)

1. Core User Requirements

• Stable power transmission / signal transmission without interruption
• Waterproof and dustproof, no water ingress in outdoor / humid environments
• Easy plugging and unplugging, accurate positioning, no reverse installation
• No loosening, falling off or arcing in vibrating environments

2. Key Points for Customization

(1) Electrical Performance

• Contact resistance: the smaller the better (generally ≤ 20mΩ)
• Rated current / voltage: derating usage for higher safety
• Pin / socket retention force: prevent disconnection
• Insertion and extraction force: too loose leads to poor contact, too tight damages terminals

(2) Sealing and Protection Level

• IP54: splash-proof
• IP65: jet-proof
• IP67: short-time immersion
• IP68: continuous immersion
• Key factors: sealing ring compression rate, structural waterproofing, cable end sealing

(3) Structural Reliability

• Fool-proof / mis-insertion prevention: positioning keys, asymmetric structure, anti-rotation plane
• Anti-loosening: thread, buckle, spring plate, nut locking
• Housing strength: impact resistance, bending resistance, torsion resistance

(4) Materials and Environmental Compliance

• Conductive components: brass, phosphor bronze, beryllium copper (compliant with EU standards)
• Plating: gold plating, silver plating, nickel plating
• Environmental standards: RoHS, REACH
• Automotive grade: IATF16949, CQC, UL

3. Typical Applications

• Automotive: body, engine, lamp, sensor, battery pack
• Industrial control: servo motor, encoder, sensor, PLC
• Outdoor: street lamp, monitoring, charging pile, base station
• Home appliances: air conditioner, washing machine, coffee machine, robotic vacuum cleaner
• Medical: monitor, ultrasound, surgical equipment

4. Professional Material Selection

• Conductive contacts: nickel-plated brass, phosphor bronze, beryllium copper, gold / silver plating
• Housing:
  • Low cost: zinc alloy
  • Lightweight: aluminum alloy
  • High strength & corrosion resistance: 303/304/316 stainless steel
   
• High frequency / high reliability: red copper, silver alloy contacts
• High temperature / strong corrosion resistance: PPS + glass fiber, PEEK

We have introduced advanced equipment and technology from Japan and Germany (CNC 5-axis and 6-axis machines) to better serve our customers' needs.

Our maximum processing outer diameter is 60, and the minimum control tolerance is 0.001. We have Japanese CNC Tsugami, CNC Citizen, multi-station cold extrusion forming machines, 500T press machines, casting equipment, and various process equipment, which can effectively provide customers with the best technical solutions.

Our company has a total of 300 employees, including 20 technicians, 10 engineers, and 15 quality control personnel. We have over 300 pieces of equipment.

Our company implements 8S management and has passed ISO9001 and TS16949 automotive certifications.

Our customers include Siemens, bo-sch, Foxconn, Panasonic Motors, Husqvarna, Shimano, NVIDIA, DJI Drones, Siegenia, and Cater-pillar.